Frappe Technologies

India

Blow-Ups International
Blow-Ups International’s journey to smarter manufacturing

About

Blow-Ups International
Blow-Ups International is a trusted name in plastic bottle manufacturing. They're known for producing tough, reliable bottles that meet all the right safety standards. With a wide range of blow-moulded containers, they proudly support agrochemical and industrial manufacturers with packaging solutions.

Apps implemented

ERPNext

Industry

Manufacturing

Help people to use our tools

We believe our tools like ERPNext can help organizations reduce waste and complexity. Frappe + ERPNext has the potential to be a “full stack” replacement for not only ERP (SAP/Oracle) but also the entire enterprise stack (Java/.NET). With this scope, we should help organizations by providing products and services to help them manage their technology platforms.

Why ERPNext over SAP B1 / Oracle

100% FOSS

Customizable

Future-ready

Challenges

  • Too much manual labour and scattered data made every task feel tedious, repetitive, and prone to mistakes because there was no connection.
  • They had no idea how many completed bottles were prepared or what raw materials (such as HDPE, LDPE, colours, and additives) were available. Production scheduling and fulfilling urgent orders were challenging.
  • Since there was no organised bill of materials, production planning was a guessing game.
  • Price lists and discounts were not centralised, which led to confusion in sales and pricing.
  • Financial reports, ageing, and outstanding payments were frequently erroneous or delayed.
  • Employee data, attendance, PF, ESI, and payroll were all calculated manually. Leave and expense workflows were inadequate.
  • There was no control over who could create, approve, or delete transactions, making the system risky and unclear.

Benefits

  • All departments, including Sales, Purchase, Inventory, Manufacturing, Accounts, HR, and Payroll are now connected. This gives the management complete visibility of operations in real time.
  • Batch-wise production records ensure complete traceability, which is crucial for agrochemical packaging.
  • With automated BOMs, work orders, and production planning, the team can plan materials, machines, moulds, and manpower ahead of time, reducing production delays.
  • Quality checks are documented at every stage.
  • Quick order processing and on-time delivery for agrochemical clients who work with tight delivery schedules.
  • The system tracks rejections, scrap, and regrind usage. This helps identify where wastage is happening and reduces overall costs.

Impact

Successful on-time ERPNext go-live

Increased sales order to cash

Increased inventory turnover

  • Management can now see live dashboards for stock, production, sales, and finance, making decision-making much faster.
  • Almost 60–70% of repetitive tasks across departments have been eliminated.
  • Standard processes have removed common mistakes in billing, inventory updates, production entries, and accounts.
  • Attendance, salary calculations, and approvals happen automatically, saving time and reducing errors.
  • Better coordination across departments led to timely order processing to their customers
  • Their management can now easily track which products or customers are most profitable.
Every day, as a manufacturing company, we encountered numerous production difficulties. We were buried in spreadsheets attempting to keep track of everything as new issues arose every day. Following that, we implemented ERPNext with the Hybrowlabs team, which reduced the amount of repetitive and laborious tasks. Our manufacturing flow, material tracking, price change, and everything else were mapped out by the implementation team. Now the production team knows what materials they have, and the sales team knows what they can promise. This has immensely reduced dependencies among the departments. We truly value our collaboration with the Hybrowlabs team to provide a seamless transition and effective ERPNext operations.
Mohammed Ashraf Khan

 · 

Accounts Manager

Share your story with the world

Inspire people by sharing how Frappe has positively impacted your business.

Submit a story

Share your story with the world

Inspire people by sharing how Frappe has positively impacted your business.

Submit a story

Share your story with the world

Inspire people by sharing how Frappe has positively impacted your business.

Submit a story